Yintoni i-CNC Milling?
Ukugaya i-CNC yinkqubo yokuvelisa esetyenziselwa ukuvelisa iinxalenye eziyilwe ngokwesiqhelo kwizinto ezahlukeneyo ezifana ne-aluminiyam, intsimbi, kunye neeplastiki.Le nkqubo isebenzisa oomatshini abalawulwa yikhompyutha ukwenza iindawo ezintsonkothileyo ekunzima ukuvelisa kusetyenziswa ubuchule bomatshini bemveli.Oomatshini bokugaya be-CNC baqhutywa yisoftware yekhompyuter elawula ukuhamba kwezixhobo zokusika, ezenza ukuba zisuse izinto ezibonakalayo kwi-workpiece ukwenza ubume obufunwayo kunye nobukhulu.
CNC lokusila inika iingenelo eziliqela phezu iindlela zokusila zemveli.Iyakhawuleza, ichaneke ngakumbi, kwaye iyakwazi ukuvelisa iijiyometri ezintsonkothileyo ekunzima ukuyila kusetyenziswa oomatshini bezandla okanye abaqhelekileyo.Ukusetyenziswa koyilo oluncediswa yikhompyuter (CAD) isoftware ivumela abayili ukuba benze imifuziselo eneenkcukacha ezininzi zamalungu anokuthi aguqulelwe ngokulula kwikhowudi yomatshini ukuze kulandele umatshini wokugaya weCNC.
Oomatshini bokugaya be-CNC banezinto ezininzi ezininzi kwaye bangasetyenziselwa ukuvelisa uluhlu olubanzi lwamacandelo, ukusuka kwizibiyeli ezilula ukuya kumacandelo anzima kwi-aerospace kunye nezicelo zonyango.Zingasetyenziselwa ukuvelisa iinxalenye ezincinci, kunye nokuqhutywa kwemveliso enkulu.
Izakhono zethu zeNkonzo ye-CNC yokugaya
Izakhono zethu zenkonzo yokugaya i-CNC ziyilelwe ukuhlangabezana neemfuno zabathengi kuluhlu lwamashishini.Sisebenza ngokukhethekileyo ekuveliseni iindawo eziyilwe ngokwesiqhelo kwizixhobo ezahlukeneyo, kubandakanya i-aluminiyam, intsimbi kunye neeplastiki.
Oomatshini bethu banamhlanje basebenza ngabaqeqeshi abaqeqeshwe kakhulu abaziingcali kwintsimi yabo.Sinikezela ngoluhlu lweenkonzo, kubandakanya iprototyping ekhawulezayo, ukwenziwa kwamacandelo amancinci, kunye nokuqhutywa kwemveliso yamacandelo amakhulu.
Iinkonzo zethu zokusila ze-CNC zinezinto ezininzi kwaye zingasetyenziselwa ukuvelisa uluhlu olubanzi lwamacandelo, kuquka amacandelo anzima kwi-aerospace kunye nezicelo zonyango.Sisebenza ngokusondeleyo nabathengi bethu ukuqinisekisa ukuba iimfuno zabo ziyafezekiswa kwaye iindawo esizivelisayo ziyahlangabezana ngqo neenkcukacha zabo.
01
Ukusuka kwiprototyping ukuya kwimveliso epheleleyo iyaqhuba.I-3 axis yethu, i-3+2 axis kunye ne-5-axis epheleleyo amaziko okusila aya kukuvumela ukuba uvelise iindawo ezichanekileyo kunye nezisemgangathweni ukuze uhlangabezane neemfuno zakho ezingqongqo.Awunakuthatha isigqibo sokuba i-3-axis, 3+2-axis okanye i-5-axis epheleleyo ilungele wena?Sithumelele umzobo wesicatshulwa sasimahla kunye nophononongo lokwenziwa kwezinto oluya kuchonga naziphi na iimpawu ezinzima zokugalela.
I-3-axis kunye ne-3 + 2-axis ye-CNC yokugaya
I-3-axis kunye ne-3 + 2 oomatshini bokugaya i-CNC banezona ndleko zisezantsi zokuqalisa.Zisetyenziselwa ukuvelisa iindawo ezinejometri ezilula.
Ubungakanani benxalenye enkulu ye-3-axis kunye ne-3 + 2-axis ye-CNC yokugaya
| Ubungakanani | Iiyunithi zemetric | Iiyunithi zasebukhosini |
| Max.inxalenye yesayizi yeentsimbi ezithambileyo [1] & iiplastiki | 2000 x 1500 x 200 mm 1500 x 800 x 500 mm | 78.7 x 59.0 x 7.8 ngaphakathi 59.0 x 31.4 x 27.5 ngaphakathi |
| Max.inxalenye yeentsimbi eziqinileyo [2] | 1200 x 800 x 500 mm | 47.2 x 31.4 x 19.6 ngo |
| Min.ubungakanani bento | Ø 0.50 mm | Ø 0.019 ngaphakathi |
[1] : iAluminiyam, ubhedu kunye nobhedu
[2] : Intsimbi engatyiwa, isixhobo sentsimbi, intsimbi yealloyi kunye nentsimbi ethambileyo
Inkonzo yokugaya i-CNC yoMgangatho oPhezulu
Inkonzo yokusila ekumgangatho ophezulu we-CNC yinkqubo yokwenziwa kwemveliso enika abathengi amaxesha okutshintsha ngokukhawuleza kwiindawo zabo zesiko.Inkqubo isebenzisa oomatshini abalawulwa yikhompyuter ukuvelisa iindawo ezichanekileyo ezivela kwizinto ezahlukeneyo ezifana ne-aluminiyam, intsimbi kunye neeplastiki.
Kwivenkile yethu yomatshini we-CNC, sisebenza ngokukhethekileyo ekuboneleleni ngeenkonzo zokusila ezikumgangatho ophezulu we-CNC kubathengi bethu.Oomatshini bethu bezobugcisa banamhlanje bayakwazi ukuvelisa iinxalenye ezinzima ngokuchaneka okukhethekileyo kunye nesantya, okusenza sibe ngumthombo wokuya kubathengi abafuna amaxesha okutshintsha ngokukhawuleza.
Sisebenza ngezinto ezahlukeneyo, kuquka i-aluminium anodized kunye ne-PTFE, kwaye sinokubonelela ngeendlela zokugqitywa, kuquka i-aluminium anodizing.Iinkonzo zethu zeprototyping ezikhawulezayo zisivumela ukuba senze kwaye sivavanye iinxalenye ngokukhawuleza, siqinisekisa ukuba abathengi bethu bafumana ezona mveliso zikumgangatho ophezulu ngelona xesha lifutshane linokwenzeka.
Indlela iCNC Milling isebenza ngayo
I-CNC yokugaya isebenza ngokusebenzisa oomatshini abalawulwa ngekhomputha ukususa izinto ezivela kwi-workpiece ukwenza imilo ethile okanye uyilo.Inkqubo ibandakanya uluhlu lwezixhobo zokusika ezisetyenziselwa ukususa izinto ezivela kwi-workpiece ukudala ubume obufunwayo kunye nobukhulu.
Umatshini wokugaya we-CNC usetyenziswa yisoftware yekhompyuter elawula ukuhamba kwezixhobo zokusika.Isoftware ifunda iinkcukacha zoyilo zenxalenye kwaye iguqulelwe kwikhowudi yomatshini elandelwa ngumatshini wokusila we-CNC.Izixhobo zokusika zihamba ngee-axes ezininzi, zivumela ukuba zivelise iijometri ezinzima kunye neemilo.
Inkqubo yokugaya i-CNC ingasetyenziselwa ukwenza iinxalenye ezivela kwizinto ezahlukeneyo, kuquka i-aluminiyam, intsimbi, kunye neeplastiki.Inkqubo ichanekile kakhulu kwaye iyakwazi ukuvelisa iinxalenye ezinonyamezelo oluqinileyo, iyenza ilungele ukuveliswa kwamacandelo anzima kwi-aerospace kunye nezicelo zonyango..
Iindidi zeCNC Mills
3-Axis
Olona hlobo lusetyenziswa kakhulu lomatshini wokusila we-CNC.Ukusetyenziswa ngokupheleleyo kwezalathiso ze-X, Y, kunye no-Z kwenza i-3 Axis CNC yokusila ibe luncedo kuluhlu olubanzi lomsebenzi.
I-4-Axis
Olu hlobo lwe-router luvumela umatshini ukuba ajikeleze kwi-axis ethe nkqo, ehambisa i-workpiece ukuba azise i-machining eqhubekayo.
5-i-axis
Aba matshini banamazembe amathathu emveli kwakunye neentsimbi ezimbini ezongezelelweyo ezijikelezayo.I-router ye-CNC ene-5-axis, ngoko ke, iyakwazi ukumatshini amacala ama-5 omsebenzi kumatshini omnye ngaphandle kokususa i-workpiece kunye nokuseta ngokutsha.I-workpiece iyajikeleza, kwaye intloko ye-spindle iyakwazi ukujikeleza isiqwenga.Ezi zinkulu kwaye zibiza kakhulu.
Kukho unyango olungaphezulu olunokuthi lusetyenziswe kwiindawo ze-aluminiyam ze-CNC.Uhlobo lonyango olusetyenzisiweyo luya kuxhomekeka kwiimfuno ezithile zenxalenye kunye nokugqiba okufunwayo.Nalu unyango oluqhelekileyo lomphezulu lweendawo ze-aluminium ezenziwe ngomatshini we-CNC:
Ezinye Izibonelelo zeCNC Mill Iinkqubo Machining
Oomatshini bokungqusha be-CNC bakhelwe ukwenziwa okuchanekileyo kunye nokuphinda-phinda oko kubenza bagqibelele ukwenza iprototyping ekhawulezileyo kunye nemveliso yomthamo ophantsi ukuya phezulu.Izixhobo zokusila ze-CNC zinokusebenza ngezinto ezahlukeneyo ukusuka kwi-aluminiyam esisiseko kunye neeplastiki ukuya kwezinye ezingaqhelekanga njenge-titanium - zibenza babe ngowona matshini ufanelekileyo phantse kuwo nawuphi na umsebenzi.
Izinto ezifumanekayo zeCNC machining
Nalu uluhlu lwezixhobo zethu zomatshini eziqhelekileyo ze-CNC ezikhoyoinwethuivenkile yoomatshini.
| Aluminiyam | Yenziwe ngentsimbi eshayinayo | Ubulali, iAlloy & Tool steel | Enye intsimbi |
| I-Aluminiyam 6061-T6 / 3.3211 | SUS303 /1.4305 | Intsimbi ethambileyo 1018 | Ubhedu C360 |
| IAluminiyam 6082 /3.2315 | SUS304L /1.4306 | Ubhedu C101 | |
| I-Aluminiyam 7075-T6 / 3.4365 | 316L /1.4404 | Intsimbi ethambileyo 1045 | Ubhedu C110 |
| IAluminiyam 5083 /3.3547 | 2205 Duplex | Intsimbi yentsimbi 1215 | I-Titanium yeBanga loku-1 |
| Aluminiyam 5052 / 3.3523 | Intsimbi engatyiwa 17-4 | Intsimbi ethambileyo A36 | I-Titanium yeBanga lesi-2 |
| Aluminiyam 7050-T7451 | Intsimbi yentsimbi 15-5 | Intsimbi yentsimbi 4130 | Invar |
| Aluminiyam 2014 | iStainless Steel 416 | Intsimbi ye-alloy 4140 / 1.7225 | Ikhoneli 718 |
| Aluminiyam 2017 | Insimbi engenaStainless 420 /1.4028 | Intsimbi yentsimbi 4340 | I-Magnesium AZ31B |
| IAluminiyam 2024-T3 | iStainless Steel 430 /1.4104 | Isixhobo Steel A2 | Ubhedu C260 |
| IAluminiyam 6063-T5 / | Insimbi engenaStainless 440C /1.4112 | Isixhobo Steel A3 | |
| Aluminiyam A380 | iStainless Steel 301 | Isixhobo Steel D2 / 1.2379 | |
| IAluminiyam iMIC 6 | Isixhobo sentsimbi S7 | ||
| Isixhobo sentsimbi H13 |
Iiplastiki zeCNC
| Iiplastiki | IPlastiki eyomeleziweyo |
| ABS | IGarolite G-10 |
| Polypropylene (PP) | Ipolypropylene (PP) 30%GF |
| Inayiloni 6 (PA6 /PA66) | Inayiloni 30%GF |
| I-Delrin (POM-H) | FR-4 |
| IAcetal (POM-C) | PMMA (Akriliki) |
| I-PVC | PEEK |
| HDPE | |
| UHMW PE | |
| Polycarbonate (PC) | |
| I-PET | |
| I-PTFE (Teflon) |
Igalari yeendawo zoomatshini ze-CNC
Sisebenza ngeeprototypes ezikhawulezayo kunye neodolo yokuvelisa umthamo ophantsi wabathengi kumashishini amaninzi: i-aerospace, i-automotive, i-defense, i-electronics, i-hardware startups, i-industrial automation, oomatshini, imveliso, izixhobo zonyango, i-oyile kunye negesi kunye ne-robotics.
